Lead - Asset Integrity & Reliability (Process safety) (Medium Site) (69182)
2 years ago Marketing & Communication Goa Velha 231 views Reference: 25493Job Details
Preface: Cipla Manufacturing Assets are Aging with an average age of 20 Plus years and 75% of asset base >15 years of service and is degrading.
Asset degradation is a significant concern in Global Operations. For every easily-identifiable symptom of corrosion or asset instability, there are dozens of hidden issues: hydrogen attack, high-temperature tempering, thermal fatigue, metallurgy issues, internal system corrosion, and so on; without dedicated & experienced professionals, implementing damage mitigation techniques is next to impossible.
Asset integrity, is the term for an asset’s capacity to run effectively and accurately, whilst also protecting the wellbeing of all personnel and equipment with which it interacts – as well as the measures in place to assure the asset’s life cycle. The key is - how to balance the designing, maintenance, and replacement of assets throughout their life cycle with the costs to business – in terms of finance, time, and resources. At its heart, it is the managing of the degradation of assets.
Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability engineering deals with the prediction, prevention and management of high levels of "lifetime" engineering uncertainty and risks of failure.
The incumbent provides functional leadership to the– Asset Integrity & Reliability and carries overall responsibility to:
1. Evaluate the risks associated with the design of Plant & Equipment and Manufacturing Processes to develop safe Plant / Equipment Handling and Manufacturing Protocols to ensure safety; help ensure that Plant & Equipment are properly designed, installed in accordance with specifications, inspected and maintained so that it remains fit for use until it is retired]; Review and drive Continuous improvement in Process Safety to minimise safety incidence at site
2. Assure compliance with Cipla Global E&P Technical Standards & Procedures, cGMP Standards & Procedures [ Cipla QMS] , OHS & Env Sustainability Standards & Procedures AI&R services. Ensure statutory compliance in impact area as the Responsible Engineer
Key Accountabilities (1/6)
I. [E] Maintain Deep Functional Knowledge as a SME to deliver the Asset Integrity & Reliability Services for the Site Operations
• Maintain deep functional knowledge of the foundation standards & regulations such as
o ISO
o IEC
o OGP
o API
o OSHA
o ASME
o ANSI
o Seveso II
o NACE
o ASTM
o CCPS
• Maintain Proficiency Certificate as a AI&R Practitioner
II. [E] Statutory Compliance
• As the Responsible Engineer ensure compliance with statutory requirements.
o Factories Act ,
o Explosives Act,
o Petroleum Act,
o Environment Act,
o Electricity Act,
o Boilers Act,
o CIMAH,
o MSIHC,
o CoMAH,
o DSEAR a
o ATEX,
o EPR.
This is not intended as a comprehensive list
III. [E] Process Safety SME / Technical Authority
• Function as Technical Authority for Process Safety
• Be responsible for providing process safety technology support to operating plants.
• Ensure that process engineering standards and procedures are met during the development, design, and construction phases of a project and improved upon as necessary.
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