Lead - Asset Integrity & Reliability (Electrical) (Medium Site) (71309)
2 years ago Banking Goa Velha 218 views Reference: 25472Job Details
Preface: Cipla Manufacturing Assets are Aging with an average age of 20 Plus years and 75% of asset base >15 years of service and is degrading.
Asset degradation is a significant concern in Global Operations. For every easily-identifiable symptom of corrosion or asset instability, there are dozens of hidden issues: hydrogen attack, high-temperature tempering, thermal fatigue, metallurgy issues, internal system corrosion, and so on; without dedicated & experienced professionals, implementing damage mitigation techniques is next to impossible.
Asset integrity, is the term for an asset’s capacity to run effectively and accurately, whilst also protecting the wellbeing of all personnel and equipment with which it interacts – as well as the measures in place to assure the asset’s life cycle. The key is - how to balance the designing, maintenance, and replacement of assets throughout their life cycle with the costs to business – in terms of finance, time, and resources. At its heart, it is the managing of the degradation of assets.
Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability engineering deals with the prediction, prevention and management of high levels of "lifetime" engineering uncertainty and risks of failure.
The incumbent provides functional leadership to the – Asset Integrity & Reliability and carries overall responsibility to:
1. Ensure Asset Integrity & Reliability Service for Plant & Equipment covered by AI&R Program for the impact function [Electrical] - helps ensure that Plant & Equipment are properly designed, installed in accordance with specifications, inspected and maintained so that it remains fit for use until it is retired]
2. Assure compliance with Cipla Global E&P Technical Standards & Procedures, cGMP Standards & Procedures [ Cipla QMS] , OHS & Env Sustainability Standards & Procedures in AI&R services. Ensure statutory compliance in impact area as the Responsible Engineer.
Key Accountabilities (1/6)
I. [E] Maintain Deep Functional Knowledge as a SME to deliver the Asset Integrity & Reliability Services for the Site Operations
• Maintain deep functional knowledge of the foundation standards & regulations such as
o ISO
o IEC
o OGP
o API
o OSHA
o ASME
o ANSI
o Seveso II
o NACE
o ASTM
• Maintain Proficiency Certificate as a AI&R Practitioner
II. [E] Embed the Asset Management Process in impact function
• Review Asset Register and ensure that asset management standards is duly embedded and the asset register is up dated.
• Implementation / sustenance of AM standards of RCM, PEI, EEI, IPF, PS, ESP, CF, CP, MTA, MRP, Spare parts management, SCE management Budgeting and SMS
• Conduct benchmarking studies for various asset management processes &implement recommendations
• Implement digital format - Engineering reports and KPIs
• Development & Deploy Functional Engineering DEPs and Data requisition sheets
• Sustain / Deploy SCE management principles on site. Drive identification of safety critical equipment, performance standards, deviation management, facility status reporting.
III. [R] Implement Asset Integrity Management System: Ensure that Asset degradation is systematically identified and assessed
• Ensure EM&R personnel are trained in AI&R Inspection and conduct AI&R inspection as per defined checklist.
Including
o Inspection of Plant & Equipment
o Inspection of Critical Elements as per program
o Material testing as required
o Non-destructive testing as required
o Condition monitoring as stipulated.
• Review the above reports to systematically identify and assess the asset degradation.
• Arrange to obtain an independent review and verification of the findings as a frequency agreed with the Head AI&R.
IV. [E] Implement Asset Integrity Management System: Data Adequacy & Integrity
• Be the SPOC & Focal point of any design data for the Site Operations.
• Be the Focal Point for any changes in ERP data related toe Asset Management System, working closely with Global and/or Central Data and Process design owners.
• Ensure as Lead AI&R
o perform activities as a primary data engineer, subject matter expert, and/or lead engineer in maintenance, assurance, technical support, and standardization of technical data and documents of the operating unit, including any site engagements and leadership on technical and tools forums.
o Analyse technical data, documents, and processes for the business to align with AMS by working with engineering, maintenance, operations, and project teams and partners
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